Dental Direkt DDBIO Zirconia
Dental Direkt DDBIO Zirconia

Dental Direkt DDBIO Zirconia

DDBio is Dental Direkt’s (Germany) zirconia range of four blanks, from a high-strength blank for frameworks and long-span bridges (DD Bio Z, 3Y-TZP) to a super-high-translucent blank for anterior teeth (DD cubeX², 5Y-TZP). Flexural strength ranges from 700 to 1,200 MPa depending on the blank (Dental Direkt catalogue, measured to DIN EN ISO 6872). Khai Nguyen uses white (BL) and monochrome pre-shaded (mono) blanks; we do not use multilayer (ML) blanks.

We choose the blank by tooth position, bridge span and esthetic demand. Each blank’s specifications are listed below.

GERMANY

ORIGIN

700–1200 MPa

FLEXURAL STRENGTH

2–4 days

IN-LAB WORKING TIME

Premium zirconia made in Germany

DDBio’s 3Y and 4Y blanks reach 1,150–1,200 MPa flexural strength according to the manufacturer’s catalogue, suitable for multi-unit bridges (max. 2 connected pontics).

Translucency varies across the DDBio blanks: DD Bio Z is opaque and masks discoloured stumps well; DD Bio ZX², DD cube ONE® and DD cubeX²® are progressively more translucent for aesthetic monolithic restorations.

DDBio ceramic restorations offer good biocompatibility.

Being metal-free, DDBio restorations avoid the grey gum line seen with metal-ceramic crowns.

Dental Direkt DDBIO Zirconia
Dental Direkt DDBIO Zirconia
Dental Direkt DDBIO Zirconia
Dental Direkt DDBIO Zirconia

What DD Bio zirconia is

DD Bio (often written DDBio) is the CAD/CAM zirconia family made by Dental Direkt GmbH in Spenge, Germany. All four blanks on this page are yttria-stabilised zirconia (Y-TZP), but they sit at different points on the strength-versus-translucency scale:

  • DD Bio Z (3Y-TZP-A): the classic high-strength, opaque zirconia for layered frameworks and for masking discoloured preparations.
  • DD Bio ZX² (3Y-TZP-LA): more translucent than DD Bio Z, for full-contour bridges and layered frameworks.
  • DD cube ONE (4Y-TZP): High Translucent Plus, balancing strength and esthetics for anterior and posterior work.
  • DD cubeX² (5Y-TZP): super high translucent zirconia for the anterior region, limited to 3-unit bridges.

We mill white (BL) blanks and monochrome pre-shaded blanks; we do not use the multilayer (ML) versions. White blanks are shaded with colouring liquids before sintering, as the manufacturer describes.

Indications and limits per blank

From Dental Direkt’s instructions for use:

  • DD Bio Z: anatomically reduced crowns and bridges for porcelain layering, hybrid abutments and cantilever bridges. It is opaque and not indicated for veneers.
  • DD Bio ZX²: full-contour posterior crowns and bridges, layered frameworks, hybrid abutments, hybrid abutment crowns and cantilever bridges.
  • DD cube ONE: veneers, inlays, onlays, full-contour or layered crowns and bridges, hybrid abutment crowns and cantilever bridges.
  • DD cubeX²: veneers, inlays, onlays, full-contour or layered crowns, hybrid abutment crowns and bridges of up to 3 units.

Bridges in DD Bio Z, ZX² and cube ONE may have no more than two adjacent pontics, and a cantilever pontic must not exceed 2/3 of the mesio-distal width of the abutment crown. Contraindications include parafunction, insufficient space, unsuitable preparation and poor oral hygiene. For a heavily discoloured stump with little reduction, the catalogue points to the more opaque DD Bio ZX² or DD Bio Z.

Key properties

BlankTranslucencyFlexural strength; KIC
DD Bio Z (3Y-TZP-A)Opaque1,150 ± 200 MPa; > 9.5 MPa√m
DD Bio ZX² (3Y-TZP-LA)High Translucent1,150 ± 150 MPa; > 8 MPa√m
DD cube ONE (4Y-TZP)High Translucent Plus1,200 ± 150 MPa; > 10 MPa√m
DD cubeX² (5Y-TZP)Super High Translucent700 ± 100 MPa; 4.0 MPa√m

Values are the manufacturer’s, measured to DIN EN ISO 6872. DD Bio Z, ZX² and cube ONE are Type II, Class 5 (bridges of 4 units or more); DD cubeX² is Class 4 (up to 3 units). For background on the 3Y and 5Y groups, see 3Y-TZP vs 5Y-PSZ zirconia.

Wall thickness and connector sizes

Our CAD designs follow the minimums in the manufacturer’s instructions, so please prepare enough space for them:

  • Single crowns: 0.5 mm minimum wall, all four blanks.
  • 3-unit bridges: 0.5 mm walls; connectors above 7 mm² anterior and 9 mm² posterior, or above 10 mm² and 12 mm² for DD cubeX².
  • Bridges of 4+ units: anterior 0.5 mm and connectors above 10 mm²; posterior 0.7 mm and above 17 mm², raised to at least 20 mm² between two pontics where space allows.
  • Cantilever bridges: 1.0 mm walls, connectors above 12 mm².

A chamfer or shoulder preparation is recommended. Connector height matters most for stability, and connectors must not be ground after sintering.

Cementation

Dental Direkt recommends conventional cementation with zinc phosphate or glass ionomer cement; resin luting cements can also be used. Ensure adequate retention and a stump height of at least 3 mm, and do not cement provisionally. Veneers, inlays, onlays and non-retentive preparations should be bonded adhesively. Before cementing, lightly blast the intaglio with 50 µm alumina at 1–2 bar. With DD cube ONE and cubeX², opaque or tinted cements can change the final shade.

Ordering DD Bio restorations from Vietnam

We accept intraoral scans or impressions, design in CAD, mill, sinter and finish or layer each case in our ISO 13485-certified lab in Ho Chi Minh City. Zirconia crowns and bridges take 2–4 working days in the lab, and zirconia on implants 3–4.5 working days (see implant bridges and crowns); DHL Express delivery abroad adds 2–4 days. With each case, please state the blank or the clinical indication, the number of bridge units, the VITA shade, the stump shade and shade photos if available.

For reinforced long spans, see an I-bar under zirconia. Compare materials in our dental ceramic materials comparison, read the outsourcing FAQ and our warranty policy, then contact us or follow the ordering process.

Technical values come from the Dental Direkt product catalogue (Rev. 17_2023/03), the DD medical zirconia instructions for use (eIFU Rev.03_20241030) and the Dental Direkt Cementation Guide (Rev.03_20220714). This page is written for dentists and dental technicians. Khai Nguyen Dental Lab fabricates restorations only on professional prescription and does not sell directly to patients.

Technical specifications

Dental Direkt DDBIO Zirconia

Indications

  • Crown and bridge frameworks for layering, including long-span bridges (max. 2 pontics)
  • Bars
  • Abutments

Composition

3Y-TZP-A: Y₂O₃ < 6 wt%, Al₂O₃ < 0.5 wt%

Strength

1,150 (±200) MPa

Shade

White (BL) or monochrome pre-shaded (mono) blanks in VITA shades

Warranty Policy

Covered by our general warranty (6 months to 15 years depending on the material)

More information

DD Bio Z is classified as HS (high-strength) zirconia

Brochure / Additional Resources

DDBio ZW – Khai Nguyen Dental Lab
DOCUMENT
Dental Direkt – Product catalog (EN, PDF 9.6 MB)
Download
Dental Direkt DDBIO Zirconia

Indications

  • Full-contour posterior crowns
  • Hybrid Abutments
  • Full-contour bridges (max. 2 pontics)
  • Frameworks and bridge frameworks (max. 2 pontics)
  • Bars

Composition

3Y-TZP-LA: 3 mol% Y₂O₃, Al₂O₃ ≤ 0.15 wt%

Strength

1,150 (±150) MPa

Shade

White (BL) or monochrome pre-shaded (mono) blanks in VITA shades

Warranty Policy

Covered by our general warranty (6 months to 15 years depending on the material)

More information

DD Bio ZX² blanks were developed and refined to combine all the mechanical advantages of “white” zirconia with a significant increase in translucency.

Brochure / Additional Resources

DDBio ZW – Khai Nguyen Dental Lab
DOCUMENT
Dental Direkt – Product catalog (EN, PDF 9.6 MB)
Download
Dental Direkt DDBIO Zirconia

Indications

  • Full contour for anterior and molar regions
  • Hybrid abutment crowns
  • Full-contour bridges (max. 2 pontics)
  • Frameworks and bridge frameworks (max. 2 pontics)
  • Implant-supported ceramic crowns

Composition

4Y-TZP, Al₂O₃ < 0.15 wt%

Strength

1,200 (±150) MPa

Shade

White (BL). A multilayer (ML) version exists, but Khai Nguyen does not use it.

Warranty Policy

Covered by our general warranty (6 months to 15 years depending on the material)

More information

DD cube ONE® is a high-translucency 4Y-TZP blank (High Translucent Plus) for monolithic crowns and bridges. Khai Nguyen uses the white blank of this line, not the multilayer DD cube ONE® ML.

Brochure / Additional Resources

DDBio ZW – Khai Nguyen Dental Lab
DOCUMENT
Dental Direkt – Product catalog (EN, PDF 9.6 MB)
Download
Dental Direkt DDBIO Zirconia

Indications

  • Full contour for anterior and molar regions
  • Veneers, Inlays/Onlays
  • Full-contour bridges (3 units)
  • Bridge frameworks (3 units)
  • Hybrid abutment crowns

Composition

5Y-TZP, Al₂O₃ ≤ 0.01 wt%

Strength

700 (±100) MPa

Shade

White (BL). A multilayer (ML) version exists, but Khai Nguyen does not use it.

Warranty Policy

Covered by our general warranty (6 months to 15 years depending on the material)

More information

DD cubeX²® is an SHT (super high translucent) blank – an ultra-translucent zirconia blank

Brochure / Additional Resources

DDBio ZW – Khai Nguyen Dental Lab
DOCUMENT
Dental Direkt – Product catalog (EN, PDF 9.6 MB)
Download

Data sources: Dental Direkt product catalog (Rev. 17_2023/03), strength measured to DIN EN ISO 6872; DD medical zirconia Instructions for Use (eIFU Rev.03, 2024): indications, walls, connectors; Dental Direkt Cementation Guide (Rev.03, 2022). Technical values follow the manufacturer’s brochure; where the brochure is silent, we use the manufacturer’s official documents listed here.